Wholesale Custom Batman Classic Logo PVC Morale Patch — 3D Embossed Bat Symbol Patch with Yellow Oval Base, Black PVC Border, and Hook & Loop Backing for Tactical Gear, Bags, Caps, and Outdoor Accesso
What Is This Batman PVC Morale Patch?
This Batman Classic Logo PVC Morale Patch is a premium-quality soft PVC emblem featuring the iconic Batman bat symbol in bold 3D relief against a bright yellow oval base. The patch faithfully reproduces the classic Batman logo silhouette — a sharp-eared bat head at the center, fully spread wings on both sides, and three rounded scalloped protrusions at the bottom — all enclosed by a sleek black PVC border frame.
Made from outdoor-grade flexible PVC (soft rubber), this patch is fully waterproof, scratch-resistant, UV-stabilized, and cold-tolerant, making it ideal for tactical morale patches, backpack accessories, cap badges, vest identifiers, and everyday EDC customization. The back features a rugged hook (male) fastener, paired with a black nylon loop (female) base patch for secure attachment to any loop-compatible surface.
Available in three distinct sizes — Large, Medium, and Small — to suit different carry platforms from tactical plate carriers to pen pouches.
Key Specifications
|
Specification |
Details |
Description |
|
Shape |
Oval (ellipse) |
Faithfully reproduces the classic Batman logo outline with smooth curved edges |
|
Colors |
Bright yellow base + black bat relief + black PVC border |
High-contrast classic Batman color scheme; yellow oval provides a striking backdrop for the black bat silhouette |
|
Design |
3D embossed classic Batman bat symbol |
Bat head with dual pointed ears; fully spread symmetrical wings; three rounded scalloped protrusions at the bottom; fine PVC texture on bat surface for grip and depth |
|
Size — Large |
~3.5" × 2.6" (89 × 66 mm) |
Ideal for tactical plate carriers, large backpacks, motorcycle riding vests |
|
Size — Medium |
~2.8" × 2.0" (71 × 51 mm) |
Ideal for baseball caps, mid-size backpacks, tactical belts |
|
Size — Small |
~2.1" × 1.5" (53 × 38 mm) |
Ideal for pencil cases, small tool pouches, hat side panels |
|
Material (Front) |
Outdoor-grade flexible soft PVC |
Waterproof, scratch-resistant, UV-resistant, low-temperature tolerant, excellent elasticity |
|
Backing |
Hook-side Velcro (male) on patch |
Pairs with the included black nylon loop base patch |
|
Loop Base (Included) |
Black nylon loop fabric (female) |
High-density flocked surface, strong adhesion, washable and reusable |
|
Border |
Black PVC edging frame |
Wraps around the entire yellow oval perimeter for a clean finished look and added durability |
Ideal Applications
· Tactical gear & plate carriers — Perfect morale patch for military, airsoft, and law enforcement vests with Molle loop panels
· Backpacks & EDC bags — Attach to any loop field on JanSport, 5.11, Vertx, or similar tactical/urban packs
· Baseball caps & beanies — Medium size fits most cap loop panels for a clean, centered display
· Motorcycle & cycling vests — Large size stands out on riding apparel; UV-resistant for outdoor exposure
· Tool pouches & utility bags — Small size fits pen loops, organizer panels, and compact EDC pouches
· Cosplay & costume accessories — Great for Batman-themed costumes, comic conventions (Comic-Con), and fan events
· Office & desk customization — Add to laptop sleeves, mouse pads with loop fabric, or desk organizers
· Gift & collectible items — Ideal for superhero fans, collectors, and themed gift baskets
Is This PVC Morale Patch Durable for Long-Term Outdoor Use?
Yes. This Batman morale patch is manufactured from outdoor-grade flexible PVC (polyvinyl chloride) compound, the same material trusted by military and tactical gear manufacturers worldwide. Unlike printed fabric patches that fade, peel, or fray over time, PVC patches are molded in a single solid piece — the colors and embossed details are integral to the material itself, not applied on the surface.
The 3D relief pattern (bat symbol) is created through a precision-machined metal mold during the PVC injection process, ensuring every patch has identical detail — from the sharp bat ear tips to the fine texture on the wings. The yellow oval base is smooth and uniform, while the black bat symbol features a subtle micro-textured surface for enhanced grip and visual depth. The entire patch is wrapped in a black PVC border frame that prevents edge delamination and provides a professional finished look.
The hook-and-loop system uses industrial-grade hook material on the patch back and a high-density black nylon loop base patch. The loop fabric is flocked for maximum grab strength and can withstand hundreds of attachment/detachment cycles without significant loss of holding power.
Physical Properties
|
Property |
Value |
Description |
|
Material Type |
Flexible PVC (soft rubber) |
Outdoor-grade PVC compound, RoHS compliant, phthalate-free formulation available on request |
|
Durometer Hardness |
Shore A 65 – 75 |
Soft enough for flexibility, firm enough to hold 3D relief shape permanently |
|
Operating Temperature |
-30°C to +80°C |
Performs reliably in extreme cold (winter outdoor use) and heat (summer car dashboard) |
|
Water Resistance |
100% waterproof |
PVC material is non-porous; water beads off surface. Submersion-safe for rain and washing |
|
UV Resistance |
Excellent (UV-stabilized) |
Special UV additive package prevents yellowing and fading under prolonged sun exposure |
|
Abrasion Resistance |
High (scratch-resistant) |
Surface texture resists scuffing from zippers, webbing, and rough handling |
|
Hook Adhesion Force |
≥ 2.5 N/cm² |
Industrial-grade hook material, tested for 500+ open/close cycles |
|
Weight (Large / Medium / Small) |
~12 g / ~8 g / ~5 g |
Lightweight — adds negligible bulk to any carrier |
Durability Highlights
· Integral color won't wear off — The yellow and black colors are mixed into the PVC material during compounding, not painted or printed on the surface. Colors remain vibrant for the life of the patch.
· 3D relief is molded, not stamped — The bat symbol detail is formed in a precision steel mold under heat and pressure. Every edge, curve, and texture is reproduced identically on every patch.
· No edge fraying or delamination — Unlike embroidered patches that fray at the edges, PVC patches have a solid molded border (black PVC frame) that seals the entire perimeter.
· UV stabilizers prevent sun damage — The PVC formulation includes UV inhibitors that resist photodegradation, keeping the yellow base from yellowing and the black from turning grey even after months of outdoor display.
· Hook & loop withstands repeated use — The hook backing is bonded to the patch during the molding process (not glued), providing permanent attachment. The loop base maintains >80% grip strength after 500 cycles.
· Flexible even in freezing temperatures — The PVC compound remains pliable at -30°C, so the patch won't crack or become brittle when worn on winter gear.
How Can I Customize This Batman PVC Morale Patch?
We offer full customization of this Batman morale patch to match your brand, event, team, or personal design requirements. From shape and size to colors, surface finish, and packaging, every element is adjustable through our in-house PVC molding factory with a dedicated R&D team.
1. Shape Customization
|
Shape Type |
Description |
Best For |
|
Oval (current design) |
Classic elliptical Batman logo outline |
Faithful comic-accurate reproduction, collectors and cosplayers |
|
Round |
Circular patch format |
Simplified silhouette, brand logos, team emblems |
|
Shield/Crest |
Top arched, bottom pointed |
Military-style unit patches, law enforcement, sports teams |
|
Custom contour |
Cut to exact outline of your logo or character |
Any custom mascot, icon, or brand shape (no background base) |
|
Rectangle with rounded corners |
Standard patch block |
Text-based patches, name tapes, flag patches |
2. Size Customization
|
Size Range |
Typical Dimensions |
Notes |
|
Extra Small (XS) |
1.0" – 1.5" (25 – 38 mm) |
Mini patches for keychains, zipper pulls, small hat brim sides |
|
Small (S) |
~2.1" × 1.5" (53 × 38 mm) |
Current small size — pen cases, tool pouches, cap side panels |
|
Medium (M) |
~2.8" × 2.0" (71 × 51 mm) |
Current medium size — baseball caps, mid bags, tactical belts |
|
Large (L) |
~3.5" × 2.6" (89 × 66 mm) |
Current large size — plate carriers, large backpacks, vests |
|
Extra Large (XL) |
4.0"+ × 3.0"+ (100+ × 75+ mm) |
Back panel patches, motorcycle jacket backs, display pieces |
3. Color Customization
|
Color Element |
Standard (Current) |
Custom Options |
|
Background base |
Bright yellow (Pantone 109 C) |
Any Pantone color — olive drab, red, white, blue, pink, camo patterns |
|
Bat symbol relief |
Classic black (Pantone Black 6 C) |
Any single or dual-tone color — gold, silver, red, white, custom gradients |
|
Border frame |
Black PVC edging |
Match to background or bat color for monochrome; contrasting color for accent |
|
Surface texture |
Fine micro-texture on symbol |
Glossy finish, matte finish, smooth gloss on base + matte on relief (two-tone effect) |
|
Glow-in-the-dark |
Not available in standard |
Add photoluminescent pigment to base or symbol — charges in daylight, glows at night |
|
Reflective |
Not available in standard |
Add retro-reflective beads for nighttime visibility (tactical/safety use) |
4. Pattern & Artwork Customization
|
Customization Type |
Details |
Notes |
|
Logo replacement |
Replace the bat symbol with your brand logo, team mascot, or custom icon |
Any vector artwork accepted (AI, EPS, CDR, PDF); minimum 300 DPI |
|
Text addition |
Add text along the top or bottom edge of the patch |
Minimum text height 2.0 mm for molded PVC; arc text available |
|
Combined designs |
Custom logo on oval/shield base + text banner + border frame |
Multi-zone molding with up to 5 separate color zones per patch |
|
Camo & patterns |
Apply camouflage or patterned backgrounds |
Digital camo, woodland, tiger stripe, or repeating pattern textures |
|
Gradients |
Multi-color gradient effect across base or symbol |
Requires silicone additive in PVC; minimum 500 pcs MOQ |
|
3D multi-layer |
Different relief heights for different design elements |
Creates a sculpted look with primary and secondary relief depths |
5. Packaging Customization
|
Packaging Type |
Description |
Lead Time |
|
Standard OPP polybag |
Individual clear polybag with header card slot for UPC/price tag |
Included (no extra lead time) |
|
Header card + backing |
Cardboard backing card with heat-sealed PVC window; custom logo printing available |
+3 working days |
|
Blister card packaging |
PVC blister (clamshell) over printed cardboard; retail-ready display |
+5 working days |
|
Gift box (windowed) |
Premium cardboard gift box with clear PVC window; ideal for collectible/resale |
+5 working days |
|
Bulk bundle |
25/50/100 patches per PE bag, packed in corrugated master carton |
Included for wholesale orders |
|
Custom insert card |
Branded insert card with product info, care instructions, or QR code |
+2 working days |
How Can I Customize This Batman PVC Morale Patch?
We offer full customization of this Batman morale patch to match your brand, event, team, or personal design requirements. From shape and size to colors, surface finish, and packaging, every element is adjustable through our in-house PVC molding factory with a dedicated R&D team.
1. Shape Customization
|
Shape Type |
Description |
Best For |
|
Oval (current design) |
Classic elliptical Batman logo outline |
Faithful comic-accurate reproduction, collectors and cosplayers |
|
Round |
Circular patch format |
Simplified silhouette, brand logos, team emblems |
|
Shield/Crest |
Top arched, bottom pointed |
Military-style unit patches, law enforcement, sports teams |
|
Custom contour |
Cut to exact outline of your logo or character |
Any custom mascot, icon, or brand shape (no background base) |
|
Rectangle with rounded corners |
Standard patch block |
Text-based patches, name tapes, flag patches |
2. Size Customization
|
Size Range |
Typical Dimensions |
Notes |
|
Extra Small (XS) |
1.0" – 1.5" (25 – 38 mm) |
Mini patches for keychains, zipper pulls, small hat brim sides |
|
Small (S) |
~2.1" × 1.5" (53 × 38 mm) |
Current small size — pen cases, tool pouches, cap side panels |
|
Medium (M) |
~2.8" × 2.0" (71 × 51 mm) |
Current medium size — baseball caps, mid bags, tactical belts |
|
Large (L) |
~3.5" × 2.6" (89 × 66 mm) |
Current large size — plate carriers, large backpacks, vests |
|
Extra Large (XL) |
4.0"+ × 3.0"+ (100+ × 75+ mm) |
Back panel patches, motorcycle jacket backs, display pieces |
3. Color Customization
|
Color Element |
Standard (Current) |
Custom Options |
|
Background base |
Bright yellow (Pantone 109 C) |
Any Pantone color — olive drab, red, white, blue, pink, camo patterns |
|
Bat symbol relief |
Classic black (Pantone Black 6 C) |
Any single or dual-tone color — gold, silver, red, white, custom gradients |
|
Border frame |
Black PVC edging |
Match to background or bat color for monochrome; contrasting color for accent |
|
Surface texture |
Fine micro-texture on symbol |
Glossy finish, matte finish, smooth gloss on base + matte on relief (two-tone effect) |
|
Glow-in-the-dark |
Not available in standard |
Add photoluminescent pigment to base or symbol — charges in daylight, glows at night |
|
Reflective |
Not available in standard |
Add retro-reflective beads for nighttime visibility (tactical/safety use) |
4. Pattern & Artwork Customization
|
Customization Type |
Details |
Notes |
|
Logo replacement |
Replace the bat symbol with your brand logo, team mascot, or custom icon |
Any vector artwork accepted (AI, EPS, CDR, PDF); minimum 300 DPI |
|
Text addition |
Add text along the top or bottom edge of the patch |
Minimum text height 2.0 mm for molded PVC; arc text available |
|
Combined designs |
Custom logo on oval/shield base + text banner + border frame |
Multi-zone molding with up to 5 separate color zones per patch |
|
Camo & patterns |
Apply camouflage or patterned backgrounds |
Digital camo, woodland, tiger stripe, or repeating pattern textures |
|
Gradients |
Multi-color gradient effect across base or symbol |
Requires silicone additive in PVC; minimum 500 pcs MOQ |
|
3D multi-layer |
Different relief heights for different design elements |
Creates a sculpted look with primary and secondary relief depths |
5. Packaging Customization
Packaging Options
|
Packaging Type |
Description |
Lead Time |
|
Standard OPP polybag |
Individual clear polybag with header card slot |
Included (no extra time) |
|
Header card + heat-sealed PVC window |
Cardboard backing with custom logo, patch visible through front window |
+3 working days |
|
Retail blister card |
PVC blister (clamshell) mounted on printed card; peg-hook compatible |
+5 working days |
|
Gift box (windowed) |
Premium folding carton with clear PVC window, satin lining available |
+5 working days |
|
Bulk packing |
25/50/100 patches per PE bag, packed in corrugated master carton |
Included for wholesale orders |
|
Custom display stand |
Acrylic countertop display stand with patch slots for retail stores |
+7 working days |
Shipping Options & Delivery Estimates
|
Shipping Method |
Transit Time |
Best For |
Cost Level |
|
Express (DHL / FedEx / UPS / TNT) |
3 – 7 working days |
Samples, urgent small orders (<20 kg) |
Higher |
|
Air freight |
5 – 10 working days |
Mid-size orders (20 – 100 kg) |
Moderate |
|
Sea freight (LCL — Less than Container Load) |
20 – 35 working days |
Bulk wholesale orders (100+ kg) |
Lowest |
|
Sea freight (FCL — Full Container Load) |
20 – 35 working days |
Full container 20GP/40HQ (10,000+ pcs) |
Most economical per unit |
Lead Time Summary
· Sample order with existing mold (color change only): 5 – 8 working days
· Sample order with new mold (custom design): 7 – 10 working days (mold creation 5 – 7 days + sample production 2 – 3 days)
· Bulk order (500 – 2,000 pieces): 10 – 15 working days after sample confirmation
· Bulk order (2,000 – 10,000 pieces): 15 – 20 working days
· Bulk order (10,000+ pieces): 20 – 25 working days (production line scheduling)
· Custom packaging adds 3 – 7 working days to lead time depending on packaging type
Q: What is the minimum order quantity (MOQ) for this Batman morale patch?
A: For our standard Batman Classic Logo design (existing mold), the MOQ is 200 pieces per size variant. For a brand-new custom mold with your own design, the MOQ is 500 – 1,000 pieces per design. For color changes only (using our existing bat logo mold with your custom base/symbol colors), the MOQ is 300 – 500 pieces. Small test orders (50 – 100 pieces) may be accommodated upon request for first-time buyers.
Q: Can I get a sample before placing a bulk order?
A: Yes. We offer sample production for all new mold designs. Sample lead time is 7 – 10 working days from artwork approval (5 – 7 days for mold creation + 2 – 3 days for sample injection). For existing molds with color changes only, samples can be ready in 5 – 8 working days. Samples are shipped via DHL/FedEx express (3 – 7 working days transit). Sample fees are refundable or deductible from your first bulk order.
Q: What sizes are currently available?
A: The Batman Classic Logo patch is produced in three standard sizes: Large (~3.5" × 2.6" / 89 × 66 mm), Medium (~2.8" × 2.0" / 71 × 51 mm), and Small (~2.1" × 1.5" / 53 × 38 mm). We can also produce custom sizes from 1.0" up to 4.5" on the longest dimension. Custom sizes require a new mold and carry the standard 500-piece MOQ.
Q: Can I change the colors (e.g., red base instead of yellow)?
A: Absolutely. You can customize the background base color, bat symbol color, and border color to any Pantone shade. Popular custom variations include: black base with gold bat (stealth premium), red base with black bat (anti-hero theme), olive drab base with black bat (tactical/military), and white base with black bat (clean contrast). Color changes using an existing mold have a lower MOQ (300 – 500 pieces).
Q: Is the hook & loop backing removable? Can I request adhesive backing instead?
A: The standard backing is hook-side Velcro with an included loop base patch. We can also produce alternatives: (1) Peel-and-stick adhesive backing for permanent mount on smooth surfaces, (2) Sew-on edging (add a fabric sew-able border around the PVC patch), (3) Magnet embedded inside the PVC for magnetic attachment (great for vehicle interiors and metal lockers), and (4) Snap-button backing for quick-release applications.
Q: How durable is the yellow color — will it fade or turn green over time?
A: Our standard bright yellow PVC includes UV stabilizers that resist photodegradation. Under normal indoor use and occasional outdoor exposure, the yellow base will remain vibrant for several years. For continuous outdoor display (direct sunlight 6+ hours daily), we recommend our UV-resistant additive package (+UV400) which provides enhanced protection against yellowing and fading. The black bat symbol contains carbon black pigment which is inherently UV-stable.
Q: Can I add my brand logo or text to this patch?
A: Yes. We can replace the bat symbol entirely with your custom logo or mascot (new mold required), add text banners above or below the bat symbol (e.g., your brand name, team name, or event text), or combine a custom logo with text on a shield or oval base. Our artwork team will provide a free layout proof and 3D render before mold production. We accept AI, EPS, CDR, PDF, and high-res PNG files.
Q: What payment methods do you accept?
A: We accept T/T bank transfer (30% deposit + 70% balance before shipment), L/C at sight for orders above $5,000, Western Union for samples, and PayPal for orders under $3,000. Net 30-day terms are available for established customers with a history of orders over $10,000. All payments are processed through verified business accounts with full commercial invoicing.
Q: How do I attach this patch to my gear?
A: The patch has a hook (male) Velcro backing. Simply press it onto any loop (female) fabric surface — most tactical vests, backpacks, cap fronts, and Molle panels have loop fields. For surfaces without loop fabric, use the included black nylon loop base patch: peel off the protective film, stick or sew the loop base to your desired surface, then press the patch onto it. The nylon loop base can also be sewn onto fabric for permanent installation.
Q: What quality assurance and warranty do you provide?
A: Every batch undergoes a 3-stage QC process: (1) Incoming material inspection — PVC compound hardness, color, and UV property verification. (2) In-process inspection — mold temperature, pressure consistency, and shot-to-shot color matching during injection. (3) Final inspection — 100% visual check for surface defects, color accuracy, 3D relief clarity, edge finish, and hook adhesion strength. We offer a 12-month quality guarantee against material and manufacturing defects.
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