Wholesale Custom Woven Lanyard — Don Q Puerto Rican Rum "Palo" Design with Breakaway Clasp & Metal Hardware
What Is This Don Q Puerto Rican Rum Woven Lanyard?
This custom woven lanyard features a bold two-tone Don Q Puerto Rican Rum design in deep navy blue and bright yellow, representing the iconic "Palo" brand aesthetic. The upper half of the lanyard is finished in a rich dark blue with white bold "DON Q" lettering and a circular Don Q emblem. The lower half transitions to a vivid sunny yellow, printed with "PUERTO RICAN RUM" and "PALO" branding alongside a tropical palm tree motif that evokes the spirit of the Caribbean.
The lanyard is precision-woven from smooth polyester webbing, producing a flat, clean surface with crisp edge-to-edge print that won't peel or crack over time. A black breakaway safety clasp (separation buckle) is integrated into the strap, allowing the lanyard to release automatically under tension for safety compliance in workplace, school, and event environments. At the bottom, a durable metal lobster claw hook with a swivel connector provides secure attachment for ID badges, key rings, event credentials, and small accessories.
This is not a printed or heat-transfer lanyard — the Don Q branding and tropical artwork are woven directly into the fabric using a jacquard or dye-sublimation process onto polyester material, ensuring the colors stay vibrant wash after wash.
Key Specifications
|
Specification |
Details |
Notes |
|
Lanyard Type |
Woven polyester lanyard |
Jacquard or dye-sub woven print, edge-to-edge coverage |
|
Design Theme |
Don Q Puerto Rican Rum — Palo |
Two-tone navy blue / bright yellow with text + palm tree |
|
Upper Section Color |
Deep navy blue |
White bold "DON Q" + circular Don Q logo emblem |
|
Lower Section Color |
Bright canary yellow |
"PUERTO RICAN RUM" + "PALO" text + palm tree graphic |
|
Woven Width |
15 – 20 mm (0.59" – 0.79") |
Standard for ID lanyards; custom width available |
|
Overall Length |
Approx. 90 cm (35.4") — full loop |
Measured end-to-end before attachment; wear length ~45 cm |
|
Strap Thickness |
1.2 – 1.8 mm |
Smooth flat polyester webbing |
|
Safety Clasp |
Black breakaway (separation) buckle |
Releases under 2 – 5 kg tension for safety compliance |
|
Bottom Attachment |
Metal lobster claw hook + swivel connector |
Nickel or chrome-plated hardware |
|
Surface Finish |
Satin matte weave texture |
Clean, non-slip grip; no glare |
|
Weight |
~18 – 25 g per lanyard |
Lightweight for daily wear |
Ideal Applications
· Brand promotional events — Distribute at rum tastings, bar conventions, liquor trade shows, and Caribbean-themed events
· Bar & restaurant staff — Employee ID lanyards for bartenders, servers, and brand ambassadors promoting Don Q
· Carnival & festival merchandise — Puerto Rican Day Parade, rum festivals, tropical music concerts, and beach events
· Retail merchandise — Add-on purchase for Don Q merchandise stands, liquor stores, and souvenirs
· Sales team giveaways — Branded identification for sales reps visiting bars, clubs, and liquor distributors
· Corporate gift bags — Unique promotional item for hospitality industry conferences and mixology workshops
· Nightclub & lounge IDs — Staff credentials with a bold tropical aesthetic that matches Caribbean-theme venues
· Event attendee credentials — VIP passes, press passes, or general admission lanyards for rum-branded events
Is This Woven Lanyard Durable Enough for Daily Use?
Yes. This Don Q lanyard is manufactured from woven polyester webbing — a material specifically chosen for its strength, color retention, and resistance to stretching. Unlike printed or heat-transfer lanyards where the design is applied to the surface and can crack or peel, the Don Q branding on this woven lanyard is embedded into the fabric fibers themselves. The deep navy and bright yellow remain vivid through repeated handling, exposure to sunlight, and occasional washing.
The breakaway safety clasp is injection-molded ABS plastic with a stainless steel spring mechanism, compliant with school and workplace safety standards. The metal lobster claw hook is zinc alloy with a nickel/chrome plating finish, resistant to tarnish and corrosion.
Physical Properties
|
Property |
Value |
Description |
|
Material |
Woven polyester (webbing) |
Jacquard weave or dye-sub, satin finish |
|
Strap Width |
15 – 20 mm standard |
Flat ribbon, edge-to-edge coverage |
|
Tensile Strength (Strap) |
≥ 200 N (20.4 kg break force) |
Exceeds typical ID lanyard requirements |
|
Breakaway Release Force |
2 – 5 kg (20 – 50 N) |
Automatic separation under tension |
|
Breakaway Reusability |
≥ 5000 open/close cycles |
Snap-fit buckle, spring-loaded mechanism |
|
Hardware Material |
Zinc alloy + nickel/chrome plating |
Corrosion-resistant metal lobster claw |
|
Hardware Swivel |
360° rotation |
Prevents twisting and tangling |
|
Water Resistance |
High — fully washable |
Colors unaffected by moisture or sweat |
|
UV Resistance |
Good to very good |
Polyester resists fading better than nylon |
|
Stretch Resistance |
≤ 3% elongation under 5 kg load |
Maintains length and shape over time |
|
Abrasion Resistance |
Excellent |
Woven webbing structure resists edge fraying |
|
Operating Temperature |
-20°C to +80°C |
No softening or embrittlement |
Durability Highlights
· Design is woven, not printed — The Don Q logo, text, and palm tree pattern are incorporated into the weave itself; no surface layer to crack or peel
· Breakaway clasp for safety — Meets school, hospital, and workplace lanyard safety requirements; auto-releases if snagged
· Metal hardware that lasts — Lobster claw hook resists rust and tarnish; 360° swivel prevents the badge from twisting
· Vibrant color retention — Navy blue and bright yellow polyester fibers resist fading even after months of sun exposure at outdoor events
· Lightweight and comfortable — Soft polyester webbing won't chafe or irritate skin during all-day wear
· Washable for hygiene — Hand wash with mild soap; colors won't bleed or run
· Edge-to-edge print coverage — Full-width design with no white border; looks clean and professional from every angle
How Can I Customize This Don Q Lanyard?
We offer extensive customization for this woven lanyard design. While the standard version carries Don Q Palo branding, the same manufacturing process can produce any custom artwork, logo, or color scheme for your brand or event.
1. Design & Print Customization
|
Option |
Standard |
Custom Range |
|
Artwork |
Don Q Palo — navy/blue + yellow |
Any brand logo, text, or full-color graphic |
|
Woven Method |
Jacquard / dye-sub weave |
Flat weave, satin, or textured finish |
|
Print Direction |
Single-sided design |
Single-sided, double-sided, or continuous repeat |
|
Number of Colors |
2 primary colors (navy blue + yellow) |
Up to 8 colors in jacquard; unlimited in dye-sub |
|
Text & Font |
"DON Q" in bold; "PUERTO RICAN RUM" + "PALO" |
Any custom text in any font |
|
Graphic Area |
Two-tone split design (50/50) |
Full graphic, gradient, photo-real, pattern repeat, or segmented bands |
|
Width |
15 – 20 mm |
10 – 25 mm in 1 mm increments |
2. Hardware & Attachment Customization
|
Component |
Standard Option |
Alternative Options |
|
Safety Clasp |
Black breakaway buckle |
White, clear, or custom Pantone color; non-breakaway slide buckle also available |
|
Bottom Connector |
Metal lobster claw hook |
Plastic lobster claw, bulldog clip, badge reel with retractable cord, key ring, O-ring, carabiner, spring hook, magnetic breakaway, phone strap loop |
|
Swivel |
360° metal swivel attached to claw |
No swivel, double swivel, or integrated onto badge reel |
|
Clasp Position |
Mid-strap breakaway |
Breakaway at top (near neck), bottom (near hardware), or no breakaway |
|
Strap End |
Heat-sealed and folded |
Plastic tip, metal tip, or stitched end |
3. Print Details
|
Customization |
Description |
Notes |
|
Full-Color Dye-Sub |
Photo-realistic printing on polyester |
Best for gradient backgrounds, logos with many colors |
|
Jacquard Woven |
Multi-color weave from colored threads |
Best for simple 2–8 color designs; durable and washable |
|
Double-Sided |
Different design on each side |
Front: brand logo; Back: event name or QR code |
|
Continuous Repeat |
Pattern repeats along entire strap |
Ideal for brand name or geometric pattern |
|
Silver/Gold Foil |
Hot-stamped metallic accents |
Premium option for special edition runs |
|
Screen Print |
Standard screen-print on webbing |
Lower MOQ, suitable for simple logos |
4. Artwork Requirements for Custom Orders
|
Requirement |
Detail |
|
Accepted Formats |
AI, EPS, CDR, PDF, PSD, PNG |
|
Resolution |
300 DPI minimum |
|
Min Line Thickness |
0.5 mm for clean woven detail |
|
Min Text Height |
3 mm for legible text |
|
Color Reference |
Pantone code or physical color sample |
|
Artwork Proof |
Digital mockup within 2 working days after art approval |
|
Sample Lead Time |
5 – 7 working days (mold + sample production + shipping) |
5. Packaging Customization
|
Packaging Option |
Description |
Best For |
|
Standard bulk pack |
50 – 100 lanyards per polybag |
Wholesale orders, event distribution |
|
Individual polybag |
One lanyard per clear bag |
Retail-ready single sales |
|
Header card + bag |
Cardboard backing with custom print + clear bag |
Retail display on hooks |
|
Blister card |
PVC blister sealed on printed card |
Retail with full product visibility |
|
Gift box (cardboard) |
Premium box with foam cut-out for one lanyard |
Corporate gift sets, premium merchandise |
|
Custom display tray |
Multi-row countertop display for retail |
Pop-up shops, trade show booths |
Packaging Options
|
Packaging Type |
Description |
Lead Time |
|
Standard OPP polybag |
Individual clear polybag with heat seal |
Included (no extra time) |
|
Header card + backing |
Cardboard with branded print + OPP window bag |
+3 working days |
|
Blister card packaging |
PVC blister sealed onto custom printed card |
+5 working days |
|
Gift box (foam insert) |
Premium small gift box with cut foam insert |
+5 working days |
|
Bulk bundle |
50 – 100 lanyards per PE bag, packed in export carton |
Included |
|
Custom display stand |
Acrylic countertop display for retail |
+7 working days |
|
Barcode sticker |
Apply barcode sticker to individual packaging |
+1 working day |
Shipping Options & Delivery Estimates
|
Shipping Method |
Transit Time |
Best For |
Cost Level |
|
Express (DHL / FedEx / UPS / TNT) |
3 – 7 working days |
Samples, urgent small orders (< 5 kg) |
Higher |
|
Air freight |
5 – 10 working days |
Mid-size orders (5 – 100 kg) |
Moderate |
|
Sea freight (LCL) |
20 – 35 working days |
Bulk orders (100 – 500 kg) |
Lowest |
|
Sea freight (FCL) |
20 – 35 working days |
Full container (10,000+ lanyards) |
Most economic per unit |
Lead Time Summary
|
Order Type |
Lead Time |
|
Sample order |
7 – 10 working days (artwork proof 2 days + sample production 3–5 days + shipping 3–5 days) |
|
Bulk order (100 – 1,000 pcs) |
12 – 15 working days after sample confirmation |
|
Bulk order (1,000 – 5,000 pcs) |
15 – 20 working days |
|
Bulk order (5,000+ pcs) |
20 – 25 working days |
What is the minimum order quantity for a custom Don Q-style woven lanyard?
For a fully custom design with new artwork, the MOQ is 100 – 300 pieces per design. If using an existing design template and only changing the text (e.g., adding an event name), MOQ starts at 200 – 500 pieces. For ready-made stock designs with no modifications, orders as low as 50 pieces are accepted.
How long does a sample take to arrive?
Once artwork is approved, sample production takes 3 – 5 working days. Including shipping via express courier (3 – 5 working days to most destinations), the total lead time is typically 7 – 10 working days for sample arrival.
Can I get the lanyard made with photo-realistic print instead of woven?
Yes. Full-color dye-sublimation printing can reproduce photo-realistic artwork, gradients, and detailed imagery across the entire lanyard surface. This is ideal if your Don Q design includes photographic elements or complex multi-color gradients that are difficult to achieve with jacquard weaving. Dye-sub has a lower setup cost but slightly different durability characteristics compared to woven jacquard.
Can I add a badge reel or card holder instead of the lobster claw hook?
Absolutely. The bottom attachment can be replaced with a plastic ID card holder (horizontal or vertical), a retractable badge reel (straight pull or beaded chain style), a carabiner, a split key ring, or a bulldog clip. Just let us know which style works best for your use case.
Is the breakaway clasp reusable?
Yes. The black safety buckle snaps back together after release. It's designed for thousands of open/close cycles. The spring mechanism is housed in the male half of the buckle and is field-serviceable if needed.
Can I have different designs on each side of the lanyard?
Yes. We offer double-sided print, which can carry the same design on both sides, mirror-image formats (one side readable from each direction), or completely different designs — for example, Don Q Palo branding on the front and an event or team name on the back.
What payment methods do you accept?
We accept T/T bank transfer (30% deposit with order, 70% balance before shipment), L/C at sight for orders above $5,000 USD, PayPal for small orders and samples, and Western Union. For first-time collaborations, we recommend T/T as the fastest option.
Can I mix different lanyard designs in one order?
Yes. You can order multiple different woven lanyard designs in the same production run. Each design goes through its own printing or weaving setup, but they can share the same production schedule and shipping. This is cost-effective for series merchandise or multi-brand events.
Is this lanyard suitable for outdoor events like beach festivals or rum tastings?
Yes. The woven polyester material dries quickly after rain or spills, won't stretch out from humidity, and the metal hardware is corrosion-resistant. It holds up well at outdoor beach events, pool parties, tropical festivals, and high-humidity environments. Hand wash with mild soap if needed — colors stay vibrant.
What quality assurance do you provide?
Every batch goes through a 3-step QC process: (1) Incoming material inspection for webbing quality, color match, and hardware integrity, (2) Full visual inspection of each lanyard for print/woven clarity, thread consistency, and hardware function, (3) Function test — breakaway clasp release force tested on random samples from each batch, and metal hardware tested for corrosion resistance. Defect rate is kept below 2%.
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